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Cigars: Processing Tobacco

Cigars: Processing Tobacco

Why Process Tobacco?

After being harvested and cured, tobacco is just not totally stabilized and can not be stored long. It should next be fermented. Fermentation is a posh process, however to make a protracted story brief, one can say that it's a transformation of the chemical parts by oxydation.

Fermentation and Getting old

Fermentation is a natural transformation of the chemical components that stabilizes the raw material. The process is slightly deep and fairly fast. When well fermented, a tobacco will be stored for years with out damage.

Growing older is a slow pure evolution , during which time the tobacco is going to improve its characteristics and to lose its "green" taste. As soon as blended in a cigar, the tobacco deserves a new interval of growing older with a purpose to attain a good balance between the blend components.

Why Ferment Tobacco?

Beyond stabilization and storage capability, fermentation makes the tobacco lose its uncooked and green style that nobody would really like.

Who can ferment tobacco ?

It's easy to develop just a few tobacco crops in your backyard for those who like gardening. But if you want to process it for smoking, you may should ferment it. If not, you may have some hassle with the taste. To ferment your tobacco correctly, you need either large quantities (hundreds of pounds) to build a bulk volume for natural processing, or expensive gear for synthetic fermentation. Our recommandation is to grow petunias (decorative tobacco vegetation, with a variety of colorful blossoms) and to purchase Cheyenne Cigars to enjoy your smoke!

The best way to Ferment Tobacco?

To process a pure fermentation, tobacco is piled up. The burden and the pure moisture content material enable the fermentation to start in the middle of the pile. The temperature goes up. When the focused temperature is reached, the pile is damaged and rebuilt, the outside tobacco stepping intoside and vice versa. And that as many instances as is important, till the entire pile is properly fermented. Some heavy tobaccos can need up to six turnings. It takes months to ferment them correctly.

Fermentation and Rotting

Do not be afraid when reading that tobacco is fermented! Tobacco just isn't going to be rotten! Just stabilized and smokeable without providing you with nausea. Fermentation considerably improves the original taste.

Fermentation and Quality

Each tobacco has its own fermentation procedure. The main factors that define the process are the feel of the material, and the utilization of the tobacco afterwards. Light wrappers and full bodied fillers are usually not fermented the same way.

Fermentation and Temperature

Humid tobacco leaves put in a pile are going to start fermenting, giving out heat. The control of the temperature inside the pile is a key factor of success. If the temperature goes too high, the tobacco can be cooked and deteriorate. Every type has its own optimal temperature. When it is reached, the pile must be opened to cease the heating process and a new pile is constructed with cooled down tobacco. The outside tobaccos go inside and vice-versa. For instance, a darkish air cured tobacco accepts a temperature up to about 130ºF. And catastrophe can begin at 140ºF.
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